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HUADA · Industrial centrifuges & complete separation systems
CENTRIFUGE TECHNOLOGY

Sludge systems

A practical sludge-dewatering mass balance

A sludge-dewatering balance should account for dry solids and water in both cake and centrate. It shows whether a claimed reduction in cake quantity comes from better water removal or from losing more solids into the liquid. State every concentration on a consistent mass basis and include added streams when they are significant.

What matters in the process

If feed mass is F, feed dry-solids fraction is x and capture is c, captured dry solids are F × x × c. At cake dry-solids fraction y, wet cake is F × x × c ÷ y. The remaining mass exits in the liquid only if no other streams have been added or removed. Polymer solution, wash water and cleaning water may need separate entries.

A practical example

For 10,000 kg/h feed at 2 wt% dry solids, 95% capture gives 190 kg/h captured dry solids. At 20 wt% cake dry solids, wet cake is 950 kg/h. The simplified centrate stream is 9,050 kg/h and contains the remaining 10 kg/h of dry solids. These are illustrative calculations, not a machine performance claim.

What to check or specify

  • Use mass fractions rather than mixing volume and mass percentages.
  • Account for polymer solution and other added liquids.
  • Check both solids and total-mass closure.
  • Use samples taken over matching time intervals.

Turn the result into a decision

The engineering-tools page includes this simplified calculation. Use measured density if converting from m³/h and verify the balance before selecting pumps, conveyors or drying equipment. A closed balance makes comparisons between suppliers and operating conditions much more reliable.

Equipment context: supplied HUADA English catalogue, PDF pages 56–59. Numerical examples are illustrative calculations. Application guidance must be confirmed for the actual material and selected equipment.

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HUADA LW / LWX / LWS / LWFX / LWZ — Decanter Centrifuges

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Continuous solid-bowl separation for clarification, thickening and dewatering, with two-phase, three-phase and specialized configurations.

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SOURCE & SCOPE

Read the evidence in context.

General engineering guidance and original illustrative examples. HUADA model information should be checked against the current catalogue and project quotation. External technical references explain principles; their product specifications do not describe HUADA equipment.

Editorial method & corrections

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Comparing polymer consumption on a fair basis Specifying a polymer preparation and dosing system Why centrate return load matters Sludge & complete systems

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